Amfani da extrusion aluminum a cikin ƙira da masana'antu ya karu sosai a cikin 'yan shekarun nan.Dangane da wani rahoto na baya-bayan nan daga Technavio, tsakanin 2019-2023 ci gaban kasuwar extrusion na aluminium na duniya zai haɓaka tare da Haɗin Ci gaban Haɓaka Shekara-shekara (CAGR) kusan 4%, anan shine taƙaitaccen umarnin menene extrusion aluminum, fa'idodin. yana ba da, da matakan da ke cikin tsarin extrusion.
Menene Extrusion Aluminum?
Aluminum extrusion wani tsari ne wanda aka tilasta wa kayan aluminium ta hanyar mutu tare da takamaiman bayanan giciye.Rago mai ƙarfi yana tura aluminum ta cikin mutu kuma yana fitowa daga buɗewar mutuwa.Idan ya yi, yana fitowa a siffa ɗaya da mutu kuma a ciro shi tare da tebur mai gudu.A matakin mahimmanci, aiwatar da extrusion aluminum yana da sauƙin fahimta.Ƙarfin da aka yi amfani da shi za a iya kwatanta shi da ƙarfin da kake amfani da shi lokacin da kake matse bututun man goge baki da yatsunka.
Yayin da kuke matsewa, man goge baki yana fitowa a cikin siffar buɗaɗɗen bututu.Buɗe bututun man haƙori yana aiki iri ɗaya kamar mutuwar extrusion.Tun da budewa yana da da'irar da'irar, man goge baki zai fito a matsayin tsayi mai tsayi mai tsayi.
Ga wasu misalan sifofin da aka fi fitar da su: kusurwoyi, tashoshi, da bututu mai zagaye.
A hagu akwai zane-zanen da aka yi amfani da su don ƙirƙirar mutu kuma a dama akwai fassarar yadda bayanan bayanan aluminum da aka gama za su yi kama.
Zane: Aluminum Angle
Zane: Tashar Aluminum
Zane: Round Tube
A al'ada, akwai manyan nau'ikan siffofi guda uku na extruded:
1. M, ba tare da rufaffiyar kurakurai ko buɗe ido (watau sanda, katako, ko kwana).
2. Kumburi, tare da guda ɗaya ko fiye (watau murabba'i ko bututu rectangular)
3. Semi-rami, tare da wani ɓoyayyen ɓoye (watau tashar "C" tare da kunkuntar tazari)
Extrusion yana da aikace-aikace marasa adadi a cikin masana'antu daban-daban, gami da gine-gine, motoci, lantarki, sararin samaniya, makamashi, da sauran masana'antu.
A ƙasa akwai wasu misalan siffofi masu rikitarwa waɗanda aka tsara don masana'antar gine-gine.
Tsarin Fitar Aluminum a cikin Matakai 10
Mataki # 1: An Shirya Extrusion Die kuma an motsa shi zuwa Extrusion Press
Mataki #2: An riga an ƙona Billet ɗin Aluminum Kafin Fitarwa
Mataki #3: Ana Canja wurin Billet zuwa Latsa Extrusion
Mataki #4: Ram yana tura Kayan Billet cikin Kwantena
Mataki #5: Abubuwan Extruded Kayan Yana fitowa Ta Hanyar Mutuwa
Mataki #6: Ana Jagorantar Extrusions Tare da Teburin Runout kuma an kashe shi
Mataki #7: Ana Sheared Extrusions zuwa Tsawon Tebu
Mataki #8: Ana sanyaya abubuwan da ake fitarwa zuwa zafin daki
Mataki # 9: An koma Extrusions zuwa mai shimfiɗa kuma ya shimfiɗa cikin jeri
Mataki #10: Ana Korar Extrusions zuwa Gama Gani kuma Yanke zuwa Tsawon
Da zarar an gama extrusion, bayanan martaba za a iya bi da su da zafi don haɓaka kaddarorin su.
Sa'an nan, bayan zafi magani, za su iya samun daban-daban surface gama don inganta su bayyanar da lalata kariya.Hakanan za su iya yin ayyukan ƙirƙira don kawo su ga girman su na ƙarshe.
Maganin Zafi: Inganta Kayan Aiki
Alloys a cikin jerin 2000, 6000, da 7000 za a iya magance zafi don haɓaka ƙarfin ƙarfin su na ƙarshe da haifar da damuwa.
Don cimma waɗannan abubuwan haɓakawa, ana saka bayanan martaba a cikin tanda inda aka haɓaka tsarin tsufa kuma ana kawo su zuwa zafin T5 ko T6.
Ta yaya dukiyoyinsu ke canzawa?A matsayin misali, 6061 aluminum (T4) da ba a kula da shi ba yana da ƙarfin juzu'i na 241 MPa (35000 psi).6061 aluminum (T6) da aka yi da zafi yana da ƙarfin juriya na 310 MPa (45000 psi).
Yana da mahimmanci ga abokin ciniki don fahimtar ƙarfin bukatun aikin su don tabbatar da zaɓin zaɓi na gami da fushi.
Bayan maganin zafi, ana iya gama bayanan martaba.
Ƙarshen Sama: Haɓaka Bayyanar da Kariyar Lalacewa
Ana iya gama fitar da abubuwan da aka yi da kuma ƙirƙira su ta hanyoyi daban-daban
Babban dalilai guda biyu da za a yi la'akari da waɗannan shine za su iya haɓaka bayyanar aluminum kuma suna iya haɓaka halayen lalata.Amma akwai sauran fa'idodi kuma.
Misali, tsarin anodization yana kaurin karfen da ke faruwa a dabi'a, yana inganta juriyar lalacewa da kuma sanya karfen ya zama mai juriya ga lalacewa, yana inganta fitar da iska, da samar da fili mai ratsa jiki wanda zai iya karbar rini daban-daban.
Sauran hanyoyin gamawa kamar zanen, murfin foda, sandblasting, da sublimation (don ƙirƙirar kamannin itace), kuma ana iya yin su.
Bugu da ƙari, akwai zaɓuɓɓukan ƙirƙira da yawa don extrusions.
Ƙirƙira: Samun Ƙarshen Ƙarshe
Zaɓuɓɓukan ƙira suna ba ku damar cimma ƙimar ƙarshe da kuke nema a cikin extrusions.
Ana iya naushi, hakowa, injina, yanke, da sauransu don dacewa da ƙayyadaddun bayananku.
Misali, za a iya kera fins a kan heatsinks na aluminium da aka fitar don ƙirƙirar ƙirar fil, ko kuma za a iya huda ramukan dunƙule cikin tsari.
Ba tare da la'akari da buƙatun ku ba, akwai ayyuka masu yawa waɗanda za a iya yin su akan bayanan martaba na aluminum don ƙirƙirar dacewa da aikin ku.
Aluminum Extrusion yana da Muhimmin Tsarin Masana'antu Idan kuna buƙatar ƙarin koyo game da yadda ake haɓaka ƙirar ɓangaren ku don aiwatar da extrusion, pls jin daɗin tuntuɓar YSY tallace-tallace da ƙungiyoyin injiniya, muna shirye a gare ku duk lokacin da kuke buƙata.
Lokacin aikawa: Jul-05-2022